Mills CNC introduces new SYNERGi T SERIES automation systems for high-mix, low-volume production.
With a rich pedigree of designing and supplying best-in-class, high-productivity automated manufacturing cells and systems to its machine tool customers in the UK and Ireland, Mills CNC has recently introduced its T SERIES – a new range of compact, small footprint ‘Low Volume: High Mix’ automation systems.
The new T SERIES comprises three differently sized and configured systems – T5, T10 and T20 that can be integrated with one or more machine tools to create flexible, high-productivity automated manufacturing cells designed for 24/7 unattended and lights-out production.
T SERIES automated manufacturing cells are inherently versatile, and all (three) systems feature the following technologies and innovations:
- An industrial 6-axis robot with different payload and reach capabilities and, depending on the specific application, a choice of end-of-arm tooling and an array of pneumatic and electronic grippers.
- A sophisticated, servo-driven and space-saving Vertical Lift System, available in different heights, that feature 5, 10 or 20 vertically-stacked two-way, bi-directional drawers that enable high density storage of workpieces and finished parts.
- 5, 10 or 20 individual trays (that go inside each drawer) with configurable grid plates/sockets, to store raw materials (i.e., billets) and finished parts.
- An ergonomic load/unload station incorporating a transfer hatch, positioned at waist height, that enables the fast and safe loading of workpieces and unloading of finished parts.
- Intuitive SYNERGi software, accessed via a 17” touchscreen HMI, that orchestrates, manages and controls all cell operations and functions.
- Safety systems and guarding, including an ultra-sensitive and responsive Light Curtain to protect operators during automated operations.
At the heart of every SYNERGi T SERIES system is Mills CNC’s proprietary SYNERGi software.
SYNERGi software (V6) is intuitive and user-friendly, and drives the whole automation process enabling users to achieve continuous 24/7 lights-out production.
Through a clear and well-designed SYNERGi software touchscreen interface, customers can quickly and easily manage all automation tasks and execute all functions with minimal training.
As well as facilitating trouble-free set ups (achieved in just a few minutes), other features include multi-touch technology and 3D visualisation that enables fast production planning, scheduling and modifications, as well as real-time monitoring, to be achieved in next to no time.
The software’s in-built remote assistance functionality also alerts customers when the automation process has been completed or if the process has been interrupted.
“Component manufacturers involved in Low Volume: High Mix production can improve their productivity and process efficiencies with our flexible SYNERGi T SERIES systems.
“With up to 20 levels of vertical storage available in small physical footprint, T SERIES systems are designed with separate loading zones for the robot (machine side), and operator (set up side), enabling customers to replenish workpieces or safely remove finished parts without interrupting robot and machining operations.
“Our T Series systems facilitate the quick loading and the fast processing of differently sized workpieces and can transform machine shop performance through continuous production.”
Heath Redman, Chief Technical Officer at Mills CNC