SYNERGi 25 Automated Manufacturing Cells

Industrial robots integrated into flexible automated manufacturing cells are a key enabler of Industry 4.0 and the Factories of the Future.

They can revolutionise conventional industrial processes allowing manufacturers to increase productivity and achieve higher quality with lower costs.

Unlike collaborative robots, which are designed to work alongside humans, industrial robots in automated cells (owing to their potential size, power and nature of application) can often operate behind safety fences/cages or increasingly behind virtual, sensor-based barriers.

Mills CNC Automation, in collaboration with a number of Technical Partners, has designed and developed SYNERGi 25 automated manufacturing cells powered by its own (proprietary) SYNERGi software.

About SYNERGi 25 Automated Manufacturing Cells

SYNERGi is the brand name of our flexible, automated manufacturing cells, and SYNERGi 25, denoting a 25kg robot payload capacity, is the name of a specific manufacturing cell we hold in stock for customers.

SYNERGi 25 automated cells are powered by our own (Mills CNC Automation) proprietary (SYNERGi) software and, at the heart of every system, is a sophisticated and intuitive HMI that incorporates a wide-range of quality control, monitoring and inspection features and capabilities.

SYNERGi 25 systems are versatile and scaleable, and can be integrated with Doosan lathes, machining centres and mill-turn machines.

They can also be custom designed and built to meet customer’s specific application requirements, and can be expanded to operate with more than one Doosan machine tool.

If you are looking to embrace unmanned and lights-out operations – SYNERGi 25 automated cells are the ideal and proven high-productivity and high-efficiency manufacturing solution.

SYNERGi 25 cells comprise:

  •  a high-capacity industrial robot
  • an automated two-way draw system for stacking, storing and loading workpieces and machined components
  • a 17” Touchscreen HMI
  • an inspection and parts’ ejector conveyor
  • an air blast end effector
  • locating plates
  • pneumatic 2 or 3 jaw grippers
  • integrated SICK safety systems, and industrial robot fencing.

SYNERGI 25: Automated (standard) cell equipment

SYNERGI 25 systems feature a Fanuc industrial robot, a five (two-way) drawer system for part loading and a 17” touchscreen with onboard SYNERGi software.

(The system illustrated also shows a optional part turnover station).

SYNERGi 25 systems are supplied with either a two or three jaw end effector with air blast capability.


Automated manufacturing cell featuring a Doosan machining centre (1).

Single Doosan machining centre option with side door unload/load capability.

Optional part turnover station located on top of the five drawer (two way) part loading system.


Automated manufacturing cell featuring a Doosan machining centre (2).

Single Doosan machining centre option with front door unload/load capability.

Optional part turnover station located on top of the five drawer (two way) part loading system.


Automated manufacturing cell featuring a Doosan lathe.

Single Doosan lathe option with front door unload/load capability.

Optional part turnover station located on top of the five drawer (two way) part loading system.


Automated manufacturing cell featuring two Doosan machines (vertical turning lathes).

Two Doosan machine tool option with front door unload/load capability.

Optional part turnover station located on top of the five drawer (two way) part loading system.

7th-axis robot transfer unit rail positioned between the the two machines.


SYNERGi 25: Technical Specifications

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